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Permanent Cold-Applied Ironwork Reinstatement on Chiswick Roundabout (July 2023) November 2024 Inspection

Case Study

The Challenge

This high traffic ironwork reinstatement presented a challenge: finding a solution capable of withstanding immense daily traffic without frequent repairs.

Traffic data highlights
this demand:

2023 Traffic Count:
An estimated 48,636 vehicles per day, comprising of 38,607 light vehicles and 6,419 heavy goods vehicles.

2022 Traffic Count: Manual counts indicated similar volumes, with 48,616 vehicles per day.

TfL Roundabout Ironwork Reinstatement

The Solution: PermaFyx L273

PermaFyx L273 was applied as the surface layer for the double-lid ironwork reinstatement, providing an exceptionally robust surface that is both resistant to heavy loads and seamlessly integrated with the surrounding road structure.

The โ€œ3 Pโ€™sโ€ characteristics PermaFyx highlight its core strengths:

Professional: Extensive trials, including the Chiswick Roundabout application, confirm PermaFyxโ€™s durability and performance.

Practical:
Rapid-cure properties allow for fast application, minimising traffic disruptionsand enabling faster project completion.

Permanent: Engineered to last, PermaFyx delivers a permanent finish that dramatically reduces the need for recurring repairs.

Implementation

The Chiswick Roundabout project utilised PermaFyx for the double-lid ironwork reinstatement, strategically chosen for its strength and efficiency.

The rapid application process allowed contractors to complete repairs within a short time frame, ensuring minimal traffic interference.

Additionally, the materialโ€™s permanent composition is able withstand high traffic volumes, without cracking or degradation, making it the perfect choice for this roundabout ironwork reinstatement.

PermaFyx Chiswick Roundabout Reinstatement.webp__PID:da66c1fe-ea51-4213-8bb4-e64f6cd4688f

Results

Since the installation in July 2023, PermaFyx has demonstrated exceptional results at Chiswick Roundabout, following inspection in November 2024:

Enhanced Durability: PermaFyxโ€™s double-lid system has performed superbly, withstanding a daily load of nearly 50,000 vehicles.

Cost-Efficiency:
The permanent repair has significantly reduced maintenance and replacement costs for the local authority, as well as a reduction in material wastage.

Improved Safety and Traffic Flow:
With fewer repair closures, Chiswick Roundabout has experienced a reduction in congestion and enhanced safety for all road users.

Cold Applied Asphalt Ironwork Reinstatement Transport for London
Asphalt Ironwork Reinstatement Transport for London

Completely Cold Applied System Used

Magma PermaFyx L273 HAPAS Approved Permanent Asphalt Repair
PermaFyx L273 6mm Permanent Asphalt Repair around a  manhole  cover
PermaFyx L273 Reinstatement close up
Magma PermaFyx L273 HAPAS Approved Permanent Asphalt Repair
PermaFyx L273 6mm Permanent Asphalt Repair around a  manhole  cover
PermaFyx L273 Reinstatement close up

Magma PermaFyx L273 | Permanent Asphalt Repair Kit

PermaFyx L273 is a permanent asphalt repair product based on high-performance cold applied MMA (Methyl Methacrylate) resin which will outlast the surrounding substrate.

This is the perfect solution for small defect repairs such as potholes and ironwork surrounds, where itโ€™s not practical to call out a hot box, but a permanent repair is required.

PermaFyx L273 provides a professional finish replicating a hot-lay asphalt, blending into the surrounding surface and meets all requirements for use on highways.